Yangyang Intelligent Manufacturing – Micro-View Analysis | Power Battery PACK System Solutions
2022-05-12
PACK System Solutions
Project Background
This system solution is a highly automated PACK (battery pack) assembly line provided by ANWHA to leading customers in the power battery sector, designed to meet their growing project capacity demands. It completed pre-acceptance within three months and can simultaneously accommodate PACK integration for multiple projects, featuring mixed-line production capabilities.
Highly automated production
The entire production line encompasses automated infeed of battery modules, automatic module cleaning and visual inspection, automated tightening of bottom‑plate bolts, automatic adhesive application, automated module insertion into the housing, automated tightening of module bolts, fully automated nail feeding and tightening of cover‑plate bolts, as well as automated weighing and appearance inspection of the PACK assembly, followed by automated off‑line transfer—delivering a highly automated manufacturing process.
The entire production line is equipped with multiple six-axis robots and a large number of AGVs, and extensively employs vision‑based systems to detect missing or incorrectly installed components. All handheld electric torque wrenches are integrated with a bolt‑position traceability system, while workstations involving complex tightening operations leverage cutting‑edge infrared tracking technology to ensure high‑quality, error‑proof bolt tightening.
Security Monitoring System
The entire production line places great emphasis on ergonomics. ANWHA has provided anti-static and anti-fatigue equipment at all manual workstations, and strictly mandates single-person operation at workstations with higher safety risks, such as installation. In addition, high-voltage protection devices and a safety monitoring system are in place, offering comprehensive protection for personal safety.
Cutting-edge technology
This power battery PACK assembly line features a high degree of automation and incorporates numerous cutting-edge technologies. It also provides customers with a comprehensive information system. The line’s MES is specifically designed to meet the digital control and management needs of the production floor, delivering a robust, integrated, advanced, and stable production‑level management and control platform that addresses requirements for production management, equipment management, and traceability.
Visible, controllable, and traceable
Based on the process flow, ANWHA collects data from on-site equipment and stores it on the production-line-level MES server. This enables full-process traceability of equipment status and product process information, and generates corresponding reports. Through the production-line-level MES, the level of information-based management in the battery production process is enhanced, control capabilities and work efficiency are improved, and all stages of the production process are ensured to be visible, controllable, and traceable.
In addition to power battery PACK system solutions, we also offer comprehensive system solutions covering power battery modules, motors, electronic controls, energy storage, and hydrogen fuel cells. Videos of some production lines have been posted on ANWHA Automation’s video channel.
ANWHA will uphold the core values of integrity, responsibility, professionalism, and perseverance, embracing a fresh outlook and higher standards as it looks to the future, contributing to the development of the new energy industry and continuously creating value for its customers!
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Website email:sales@ANWHA-auto.com
Contact phone number:021-68173509
Company Address: No. 1089, Xuanzhen East Road, Pudong New Area, Shanghai
Website email:sales@ANWHA-auto.com
Contact phone number:021-68173509
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ANWHA’s business spans multiple sectors, including powertrains, lithium batteries, aerospace, electric drives, energy storage, and hydrogen energy, with a strong commitment to delivering comprehensive intelligent assembly solutions.
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