Industry Solutions_Industry Solutions_Anwha (Shanghai) Automation Engineering Co., Ltd.

Production Line Name: Power Battery Module Intelligent Assembly Line Line Cycle Time: 　　Achieves 60 PPM (processes 60 cells per minute), with an output of 120 modules per hour. Automation Rate: 　　Reaches 98%. Product Compatibility: 　　Supports multiple platforms including C10-C, C10-Z, B13-C, B13-Z, A12-Z, and D-C. Production Processes: 　　Includes assembly, cleaning, taping, welding, and testing. Key workstations consist of: Cell taping, Taping inspection,Cell stacking, Middle epoxy plate insertion,Endplate epoxy insertion,Automatic barcode scanning & verification, Fiber tape application, Module compression & shaping, Full-size module inspection, Terminal visual positioning, Terminal laser cleaning, Insulation testing, Busbar feeding, Module welding, Automatic post-weld inspection, Post-weld cleaning, NTC attachment, NTC dispensing & curing, Automatic EOL (End-of-Line) testing, Automatic module offloading

Engine Intelligent Assembly Line

Production Line Name: 　　Engine Intelligent Assembly Line Main Models: 　　Inline 4-cylinder, Inline 3-cylinder 　　Cycle Time: 　　·Final assembly line output: ≤90 seconds per unit 　　·Semi-automatic/manual stations: ≤90 seconds 　　·Fully automatic stations: ≤72 seconds Conveyance System: 　　·Main assembly line roller conveyor 　　·Cylinder head line roller conveyor 　　·Piston & connecting rod line roller conveyor 　　·The main assembly line adopts internationally leading spiral bevel gear transmission technology, ensuring ultra-long service life with zero maintenance. 　　·The piston & connecting rod line features a dual-layer design for optimized workshop space utilization. 　　·AGVs with automated scheduling system connect material flow between inner assembly, outer assembly, and cylinder head lines. Line Layout: 　　Sub-assembly zone, Cleaning zone, Cylinder head assembly, Component pre-assembly, Piston & connecting rod sub-line, Inner assembly, Outer assembly Key Features: 　　·3D Vision System: Full-line deployment for inspection and error-proofing, with multiple 3D vision stations ensuring comprehensive quality control of critical assembly processes. 　　·Modular & Standardized Design: Robot-intensive flexible assembly units enable easy future upgrades, multi-product compatibility, and iterative improvements. 　　·Flexible Articulated Jib Cranes: Simplify and accelerate manual loading/unloading while saving floor space, featuring hover functionality for precision handling.

Aviation

●Four Advantages of Special Positioner for Aero-Engine Component Assembly: ·Flexible Movement Capabilities: Dual-column structure with lifting, extension, and two-stage end rotation functions. ·Integrated & User-Friendly Design: Electrical cabinet integrated into the equipment with a suspended operation screen for ease of use;Compatible with floor rails to expand the working area. ·High Safety & Reliability: Dual T-type screw rods for main lifting mechanism; Dual-motor and dual-worm gear system for rotation support. ·Enhanced Compatibility: Quick product changeover by simply replacing the process ring, maximizing equipment utilization. ●Technical Specifications of Special Positioner for Aero-Engine Component Assembly: ·Overall Height: 2500mm ·Rotation Range: ±180° ·Net Weight: 1500kg ·Tilting Speed: 720°/min ·Maximum Load Capacity: 300kg ·Rotation Accuracy: ≤3° ·Full-load Weight: 1800kg ·Lifting Stroke: 600mm ·Horizontal Rotation Speed: 720°/min ·Lifting Positioning Accuracy: ±0.05mm ●Technical Specifications of Electric Mobile Lifting & Tilting Equipment: ·Overall Height: 3,540mm ·Horizontal Speed: 1,800mm/mi ·Net Weight: 5,200kg ·Horizontal Stroke: 350mm ·Max Load Capacity: 2,000kg ·Rotation Speed: 300°/min ·Lifting Speed: 75mm/min ·Rotation Range: ±180° ·Lifting Stroke: 1,500mm ·Applications: Aero-engine assembly lines, welding production lines ●Technical Specifications of Flexible Rail Drilling System: ·Positioning Accuracy: ±0.25mm ·Hole Perpendicularity: ≤90°±0.4° ·Repeat Positioning Accuracy: ±0.15mm ·Countersink Depth Tolerance: -0.04mm to 0mm ·Max Processing Thickness: ≤10mm ·Hole Diameter Tolerance: ≤0.04mm ·Normal Vector Angle Deviation: ≤0.2° ·Drill Diameter Range: 3/32in - 15/32in ·Hole Position Deviation: ≤0.5mm ·Surface Roughness: ≤Ra1.6μm

E-Drive Solutions

●Highlights of E-Drive Solutions: ·Modular & Quick-Change Design: Enables rapid disassembly/reassembly to shorten project timelines; Facilitates equipment transportation while meeting compressed project schedules ·Island-Style Production Line: Automatically activates process-specific modular islands (replacing bypass methods);Reduces production costs through adaptive workflow configuration ·Local Data Management System: Replaces traditional TAG data transmission with localized datasets; Enables shim selection data sharing across stations without MES dependency; Cuts hardware costs (barcode readers/encoders) while maintaining autonomy ·Multi-Axis Automated Housing Assembly: Solves historical consistency issues in component housing installation; Meets stringent quality control requirements with precision alignment

MES

●Core Functions: ·Production Planning + Scheduling ·Process Guidance + Optimization ·Production Monitoring + Tracking ·Resource Management + Dispatching ·Equipment Integration + Maintenance ·Data Collection + Traceability ●System Architecture: ·Data Acquisition Layer ·Business Logic Layer ·Service & Application Layer ●Core Value: ·Enables transparent, refined, and intelligent management of production process data ·Optimizes production management to enhance efficiency and quality ●Key Technologies: ·IoT (Internet of Things), Big Data, API Interfaces, Edge Computing

Sheet Material Taping Machine

●Equipment Name: Sheet Material Taping Machine ●Application: Designed for taping process of prismatic lithium batteries ●Key Features: ·Material Storage: Large-capacity storage bin with adjustable size ·Positioning Transfer: Equipped with secondary positioning platform (±0.2mm accuracy) ·Tape Cutting: Compatible with both sheet-form tapes and pre-cut strip tapes ·Vision System: Integrated vision positioning system ensures precise alignment with automatic missing-tape detection ·Maintenance Efficiency: Modular taping fixtures enable quick mold changeovers ●Technical Specifications of Taping Machine: ·Model: T-PS25-02 ·Name: Sheet Material Taping Machine 2 ·Dimensions (mm): 2600×4200×2500 (L×W×H) ·Weight (kg): 2500 ·Power Supply: 220V AC ±10%, 50-60Hz ·Power Consumption (kW): 15 ·Air Pressure (MPa): 0.5-0.7 ·Cycle Time (s): 15 ·Taping Repeat Accuracy (mm): ±0.5 ·Max. Sheet Material Size (mm): 250×200 ·Operating Temperature (°C): 10-40 ·Operating Humidity: 20%-80% RH