Three-in-one motor assembly solution

Category

三合一电机_a

Three-in-one motor

Adopt intelligent automation, high flexibility and high scalability to adjust the trial production line in the future to adapt to the production line of subsequent new models put into production. The equipment design of the whole line is based on the concept of independent manufacturing island, which can easily expand the system structure and add modules to form a larger manufacturing system when production requires; “昂扬智造，复兴中华”，昂华致力于用专业的技术服务，精密的制造装备，为客户创造价值，也为中国的工业化进程贡献一份力量。

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产品描述

Parameters

The whole line is equipped with MES information management and traceability system to realize the management of the whole production process; intelligent production pulls between each line body, monitoring production status and equipment status, and can issue self-diagnosis information reports; introducing the concept of industrial design, the appearance and structure of the equipment Consistent, the overall protection is beautiful and visualized.

(1) Automation of material incoming and feeding of production line: According to the factory production plan, MES system is mobilized, and unmanned feeding and unloading are realized between the warehouse and the production line. The ingredients of the production line are picked up by the AGV in the vertical warehouse, automatically conveyed and positioned at the edge of the production line, and the robot automatically grabs and loads the material; after the motor assembly is completed, the robot grasping assembly is placed on the AGV material car, and transported by the AGV to the vertical warehouse, automatically warehousing;

(2) Production line workpiece handling gripper-quick-change type: The robot handling gripper adopts quick-change disk to realize multiple workpieces (rotor iron core, rotor shaft, magnetic isolation plate, gearbox assembly, stator assembly, casing , controller assembly, motor assembly) loading, unloading and handling; later model changes have high scalability;

(3) Stator and rotor assembly station: This station completes the assembly of stator (with casing) and rotor (with gearbox). The central guide rod effectively avoids magnetized rotor and stator adsorption, and stator (with casing) The flexible floating clamping mechanism can effectively avoid scratches caused by non-concentricity (workpiece error) during the assembly process of the casing and the gearbox;

(4) Performance test station of the whole machine: three-in-one test of motor, electronic control and reducer; real-time monitoring of working conditions at different speeds; replacement of motor adapter board, compatible with multi-model performance test.

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