Assembly: The line body adopts a logistics method that combines robot handling and double-speed chain, and the whole includes plasma cleaning, gluing, battery stacking, laser welding, laser coding, assembly, etc. The stacking is automatic stacking by the robot, and the stacking table is tilted 60°, so that the heat insulation pad will not fall down, and the components are fully attached by gravity. When positioning before stacking, first lift the components at the stacking and grasping station of the plate chain line, and then use the cylinders in two directions to gently push the positioning.
1) The assembly line is equipped with robots reasonably to reduce labor costs, reduce labor intensity, improve assembly accuracy, and ensure product quality;
2) Fully automatic casing heating, which greatly shortens the heating time and reduces the production line beat;
3) The production line is planned as a flexible production line, which can facilitate rapid expansion of production capacity by adding personnel or equipment;
This line body is used in the electric drive assembly of new energy vehicles, mainly including product assembly, product performance testing, product marking, etc., and the tempo is flexible and adjustable.
Assembly: The main line adopts the line body transportation method, and the transmission, rotor, stator and other materials are transported by the material trolley. Transmissions, stator rotors/components, controllers, etc. are hoisted to the production line tray. And the integrated robot automatically assembles the rotor to the transmission, and automatically finishes gluing the end faces of the transmission and stator casing components. Manually screw the bolts, manually online the controller, automatically mark the nameplate, manually paste the code, and manually lift the whole machine offline.
This assembly system is used for car engine assembly and testing, suitable for three-cylinder, four-cylinder, six-cylinder gasoline and diesel engines. Including internal assembly line, external assembly line, cylinder head subassembly line, piston connecting rod subassembly line, balance shaft subassembly line.
Robot application one
The robot is equipped with a flexible spindle to automatically remove the machining burrs of the cylinder block and cylinder head, which solves the problems of harsh deburring environment, high labor intensity, and unstable quality.
Assembly: This production line is a top cover forming, front cover forming, and rear side panel forming production line. The entire line is produced in parallel. The main stations include: carbon fiber raw material refrigeration, waking, automatic cutting, and automatic grabbing of cutting materials. Take, manual layup, the product that has passed the visual inspection flows directly to the next process, visual inspection, followed by robot punching, flash removal, automatic dry ice cleaning, robot primer coating, robot coating and assembly, robot measurement and loading Line etc.